Inline Homogenizers

Product Details:

The high shear mixer homogenizer direct feed and discharge mechanism will reduce the production time by providing a continuous feed of high-quality product for further processes. The mixer compromises of a rotor moving at high speed in a stationary part. The blades on the rotor create a centrifugal force that cuts the material as it passes through slots on the stator. The multistage rotor and cutting head provides intense cutting action with over 3 million individual cutting action in a second. The intense shear generated is enough to prepare all sorts of sauces and paste. The inline mixing and homogenizing unit are a complex but efficient compared to other process methodologies providing quality particle reduction while keeping up a continuous supply of material, thanks to the four-stage homogenizing tool. The four-stage tool consists of four concentric rows of cutting head (stator), and four consecutive impeller section (rotor). As the rotating blades pass each opening in the stator, they mechanically cut particles and material, the material is expelled at high velocity into the surrounding mix, creating shear. As fast as the material is expelled, more is drawn into the rotor/stator, which promotes continuous flow and fast mixing. The complete Mixer works as a self-pumping machine based on the centrifugal force created. The material passes from each tool in a sequence that has reducing slot sizes to ensure that the right homogenization is achieved as per the requirement as it exits the main work head.

Main Features:

• Direct feed entry from the center.
• High rotation creates a self-pumping action.
• Fine particle size reduction.
• Replaceable/ Changeable work heads.
• Ease of maintenance.
• Better torque to power ratio.
• Keeps material free from excess air.
• No mass lump formation.
• Best for liquid-solid emulsification.
• Homogenous viscosity.
• 90% reduction in process time.
• SS316L contact parts & SS304 non-contact parts.

Optional:

• Motor speed and torque control via VFD.
• Specific product requirement of temperature can be maintained by providing the double jacket cooling system.
• Multi-pass tool.
• Hopper feed can be provided.
• Tool design as per specific requirement.
• 2 Stage/3 stage/4stage operations available as per product requirement.

Product Details:

The high ¿¿¿ow Inline mixer can mix, emulsify, homogenize and solubilize. The mixer compromises of a rotor moving at high speed concentrically to the slotted stator. The blades on the rotor create a powerful suction of material towards the center of the rotator and then forces it towards slots of the stator. Due to mechanical shear and hydraulic shear the material cut and mix with liquid as it passes through slots on the stator.

Main Features:

• Direct feed entry from the center.
• High rotation creates a self-pumping action.
• Fine particle size reduction.
• Replaceable/ Changeable work heads.
• Ease of maintenance.
• Better torque to power ratio.
• Hygienic design.
• Keeps material free from excess air.
• No mass lump formation.
• Best for liquid-solid emulsi¿¿¿cation.
• Homogenous viscosity.

Optional:

• Motor speed and torque control via VFD.
• Hopper feed can be provided.
• Tool design as per speci¿¿¿c requirement.